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HVAC installed last week - is it normal to have gaps in flue pipe?

1.5K views 11 replies 8 participants last post by  BNME8EZ  
#1 ·
Last week, I had an HVAC inspection with a company I've worked with for years. My system is 20+ years old, with the AC leaking freon for at least 5 years... so I wasn't surprised when it was recommended that I finally bite the bullet and get a new system. The inspector said that there were small fissures (I think that is the word he used) in the duct leaving the HVAC and recommended I don't turn on the system until it is replaced. He went so far as to say that C02 detectors don't really work and I can't rely on them in these types of situations.

Fast forward 2 days later (the company made my installation a priority because it was "unsafe"), and I had a whole new AC, HVAC and duct work installed. When the young man brought me down to look at the new equipment (a different gentleman from the inspector), I immediately saw that the ductwork had a gap at one of the connections. I asked him about it, since the first gentleman really scared me about C02. He said that he's done dozens of these installs and it is totally normal and "You have a C02 detector down here, so if it goes off, just call us" His response felt pretty disingenuous, but I didn't argue.

Problem is, I am now terrified to turn the system on :( I have run it twice since it was installed, but only while I am home and awake. I turn it off before going to bed or going out.

Can anyone please calm my anxiety down and confirm this is normal (or on the flip side that it is not normal and I should call the company back and ask them to fix it)?

Thank you all so much in advance. I was so happy to stumble upon this forum in my frantic Google searches and I appreciate any and all advice :)

 
#3 ·
Ugh! So you are pretty much confirming what the first gentleman said at the inspection. I'm definitely going to look into a low level alarm.

What about the gap in the connection? Is that normal? The second guy said that is was normal and said something about the 'flow of the air going out,' so it isn't a problem.

Thanks@
 
#6 ·
the flue pipe should be under a slight vacuum due to the chimney draft, so any leakage would be good air into the pipe, rather than bad air leaking out.

A smoke test would tell if the chimney is drafting, or a draft test on the flue pipe. there is something called a "combustion air zone" test that would ensure not only draft, but will continue to draft when door to room is closed and all appliances in room operating.
 
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#7 ·
Not being sarcastic here, but if that small opening in the vent is of concern, why isn't the one large hole on top the water heater a concern to you?

The draft hood on a water heater will spill more flue gasses than any small opening in the vent pipe connection.
 

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#8 ·
Haha.... No worries. Be sarcastic :)

Truthfully, I didn't see the water heater until you pointed it out (thanks for that. Ha :gah:)...

It was the fact that the first HVAC guy went on this tirade about how dangerous my old system was because of small fissures (??) in that particular duct, which I couldn't really see... So when I saw the gap, it made me paranoid.

I appreciate everyone's advice. I turned my heater on last night and won't worry.
 
#9 ·
I had a whole new AC, HVAC and duct work installed.

Did you register each section including the coil, as if not the manufacturer warranty drops. You need the serial number from each section.

Did they bother to do a startup/commissioning report on your new system, things like checking static pressures, setting CFM, temperature rise across HX ( Heat Exchanger ) check gas pressures, final field refrigerant charge, etc. etc. are within manufacturer guidelines?

Here is one guide.

https://www.energystar.gov/sites/default/files/National HVAC Commissioning Checklist _Rev 11.pdf
 
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#11 ·
That's how flue pipe is supposed to go together.

Your chimney should be under negative pressure so air would be drawn in the tiny gaps instead of leak out.

Don't try sealing the pipe with duct or foil tape. The heat from the pipe can burn cheap tape.
 
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#12 ·
Looks to me like just tightening that screw in the picture would close up that gap some. As said that small gap is not a major concern.
 
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