HVAC-Talk: Heating, Air & Refrigeration Discussion banner

Mitsubishi heat pump issues

1 reading
26K views 9 replies 6 participants last post by  hepservice  
#1 ·
Hi, I was wondering if I could get some advice on a recently installed Mitsubishi Hyper Heat mini split system. The heat pump is not functioning properly and despite multiple visits our HVAC contractor (a Mitsubishi diamond contractor no less) has not been able to fix the issue - their level of expertise on these units seems very subpar. I'll try to give as much detail as possible... I did hours and hours of research prior to purchase but am not an HVAC tech so please don't jump on me if I don't have terms right.

The system is a 2-ton MXZ outdoor unit with 3 indoor units (two 6K btus in bedrooms, one 12K in living). The units don't maintain heat, sometimes fail to put out any heat, and go through cycles where they enter defrost mode every 20 minutes with no frost on the outdoor coil or change in outdoor temp. A typical day will be, say 23 degrees outside and the unit defrosts over and over, only blowing cool or lukewarm air in between defrost cycles (which last about 15-20 minutes), so the indoor temp drops as low as 52. The unit will then inexplicably run with fan on high giving off good heat for an hour (or 2, or 3, no pattern) raising the temp to near setpoint (70) then enter the hellish defrost cycle loop for another few hours, or a full day... again, there is no pattern, no big change in wind or snow or huge temperature drops outside. This can occur in the morning, afternoon, middle of the night, etc. The unit can, on some days, keep the house warm when it's 5 and snowing outside and struggle when it's 30 and sunny... or vice versa.

Our contractor has added refrigerant after the second visit (system was 2 pounds low), replaced thermistor outside, replaced a board in the outside unit, etc. on third visit. There are no error lights/codes. They also had Mitsubishi rep on the phone for two hours, running different tests and even Mitsubishi had no answers on fourth visit. We've tried all the simple stuff (using a higher setpoint temp, adjusting vanes, running both with and without the iSee sensors active, different fan speeds, etc.).

The home is a two story 1,300 sq. ft. 1910s farmhouse on the Iowa/Minnesota border but with vinyl windows, blown-in attic insulation, blown-in wall insulation, and closed cell foam encapsulated foundation/basement so reasonably tightly wrapped. If the unit were undersized or the house was leaky, wouldn't the unit just blow heat all the time and never reach temperature? Also, a small 1,500 watt Vornado can heat the entire main floor living space to 64 on a 10 degree day, so I know the house can be kept warm. We have no dedicated backup heat source (just some larger space heaters) because from what we were told and the research I did, these units should still put out top level heat down to 4 degrees, and partial heat down to -13. We figured we could supplement on very cold days but having to run backup heat with a top-of-the-line heat pump when it's 20-30 degrees out is absurd. I could have installed more reliable (albeit inefficient) hydronic baseboards for thousands and thousands less.

This has to be an issue that someone with a decent working knowledge of these systems can diagnose. Our contractor up here seems to be out of their league, which is frustrating given the fact that they're supposed to be a certified Mitsu diamond dealer with great reviews. We're at our wit's end... is this normal for these systems (meaning their marketing is absolute BS) or do we have a right to be mad that this contractor can't pinpoint the issue? And what do we try next?
 
#2 ·
You cant add or remove refrigerant from minis, The entire charge needs to be removed and weighed. System capacity calculated and see if its over or under the calculated charge.

2 - Tons for 1300 sounds oversized but Im not there!

There Marketing is not BS once again the installing contractor makes or breaks a System.

Go to the Mitsubishi site and find a different contractor.
 
#3 ·
Are you sure your unit is going into defrost that often? Mitsubishi units have a minimum run time before going into defrost, and when they do defrost the maximum time is 10 minutes before it terminates. When the units aren't blowing as warm what are the LEDs on the indoor heads doing? Next time it acts up see if they're blinking or staying solid. If they're solid the unit isn't in error, or it doesn't think that it is.

Did your tech add refrigerant or did he recover what was there, find it was low, and then weigh in factory charge? If he just "topped it off" it's likely either over or under charged and not performing correctly.

Pinpointing issues with tech support can be difficult because the support folks are only as good as the information they're getting from the techs.
 
#4 ·
Yup, definitely defrosting since we can hear the refrigerant reverse to head outside to the compressor and the outdoor coil gets warm during. Sorry I should have mentioned both lights inside are always solid during this, the lack of error codes/lights I mentioned was from the outdoor unit when the tech pulled the cover (I'm guessing there is a light array near the board?).

When he adjusted the refrigerant level I believe he hooked a machine and vacuumed it up and ran some sort of pressure test (I think he ran it for about 30 mins. to determine that it was low, sorry again I don't know a ton about this stuff). He also re-measured lines at that point.

You're right about it all hinging on the tech... it just sucks since this place is supposed to be a Mitsubishi dealer I assumed they would know these systems in and out. He's been using the manual that came with the units. Just also worried that we could pick a new tech who's also Mitsubishi certified only to run into the same issues. But it seems like that's what we'll end up having to do.
 
#6 ·
Rather than paying another tech to come look at it, ask the installing contractor to escalate the case to his local DSG. All distributors have a local tech support guy (DSG) that is trained by Mitsubishi but works for the distributor. If the DSG can't get it solved he will get the area service manager, who is a Mitsubishi employee, to come to the site and help resolve any issues. All this is assuming that the unit wasn't purchased online, online sales get no local support.
 
#7 ·
I agree with Flyerfan. We've probably installed a couple hundred of the HZ multi's since they came out in 2015. All satisfied customers. Can't say that I recall this scenario. Very curious to see what is the problem.
 
#9 ·
From what you wrote, it sounds like your tech is trying and doing all he can. The fact that he pulled your charge, re-measured your lines, and re-filled the unit, tells me he knows his stuff. I’ve seen a couple units come from the factory low on charge, so you don’t necessarily have a leak.

These are very complicated systems with proprietary control algorithms. I agree with what another member suggested, escalate this to the next level. Mitsubishi will make sure this problem is solved. They are a good company.

I am writing this from a cabin on an island on the Canadian border with a 3-ton Mitsubishi hyper heat system. It’s 5 degrees outside and 72 inside. Your system should work just as well if it was sized right.
 
Save
You have insufficient privileges to reply here.