Always trying to improve, so here's the question: I've been sealing the joint between the unit and plenum, as well as the takeoff's with silicone caulk and using aluminum duct tape for the duct and round pipe joints. Would it be better to use Hardcast (or equivalent) for these areas, and do you have any tips for neatly applying it? I've never tried it, but I've seen a lot of sloppy looking joints. I just want to do the best job possible, and be proud of it when I leave the basement. John P.S. About how far does a 4 Gallon bucket go and does it have a shelf life?