it appears you have high velocity..... just a thought

 

Im assuming that the drain line leaving the air handler does not have a proper trap installed.

 

Any chance the bottom 1/2 of the coil was dry, this would allow the water to not stick on that part surface.

 

Try to clean the coil with triple D cleaner.

 

I assume each units charge is correct.
and the superheat for each is correct .
And it is staged properly, meaning the coils first stage is actually connected to the first on condenser, the second stage is connected to the last on condenser .

But you said it drips with both on .

to much airflow maybe , Assuming its charged properly and running properly ,whats your td ? Is it normal ,high,?or low?


I've seen new coils with a lot of manufacturing oil on them drip water.

Clean it to strip any oil off it and see what happens.

Ive even cleaned them first and then dissolved some dishwasher soap in water and sprayed the coil down with the solution and let them self rinse. dishwasher soap ,such as powdered cascade , has been known to help dripping coils .

 

Didn't check subcool or td yet bc I was doing all the other incidental stuff but the pressures seemed normal enough until we get the building back to normal temp and can adjust properly. Circuits are correct and it's txv so I wasn't planning on checking superheat. As for the bottom half the specs I found on Rheem's site say the coils are interlaced so I don't think that's it. I considered the oil theory so it is good to hear some support of that. Will suggest the dish soap to boss. Last but not least, I thought it might be airflow but I was thinking not enough. Why would too much cause it to drip?
Thank you all for your suggestions. I'll let you know what happens.

 

It isn't an airflow issue. Excess air flow could cause condensate to pull off, but it wouldn't cause it to drip off. Low air flow shouldn't cause dripping, because the coil shouldn't drip even when the blower cycles off. It's probably oil on the coil. You said it had a leak, so I'd probably start by leak testing the coil in the finned area.

 

I'd start with checking airflow and washing/cleaning it too.

 

Good catch medic, your right if it's dripping its not an airflow issue..I was thinking "flying" off for some reason.

 

The leak was a tiny spot that someone missed while brazing in the sightglass. Nowhere near the evap. Definitely going to suggset cleaning the coil. Hope the boss listens. Thanks all.

 

Then let me rephrase. I'd start be leak testing the coil. Literally, that's what I'd do if I were there.

It doesn't really matter whether someone found a leak near the sight glass, there could be more than one leak in the system. If a leak in the coil is the source of the oil that is causing the condensate drip (if oil is the culprit), then cleaning the coil only to have the dripping start back up in two weeks will look to the customer like you're just guessing at the problem. And they'd be correct, because at this point you are only guessing. If OTOH, you find a leak in the coil first, then you can save yourself the trouble of cleaning it, and from the embarassment of cleaning it only to find that it didn't fix anything. HTH.

If there is no leak in the coil, then you're only out a few minutes time.

 

Re read original post and so should everyone else. This happened while one circuit was down being repaired, so this leads me to believe in my 1st reply, wet coil ontop and dry bottom water hits dry coil and gets pulled off.

 

he said it happened with only one but continued when both were up and running .

You are 100% correct about hot spots on/in a coil causing dripping

 

Problem solved. Boss wound up cleaning with leak detecting bubbles and said it cleared right up. He was impressed that I came up with the same answer that he got from tech support :grin2:

Once again I'd like to thank everyone for their help. Been a member here for a while but starting to get more active.
You guys are awesome, expect for me to bug you more often :cheers:

 

Another thought on this. Several manufactures have had similar problems. (Carrier, Trane, ect) Air flow can be the culprit but most likely the "wet-ability" of the coil surface causing water to not to run off into the drain properly. Check to see if the evaporator coil is level in case. Clean the coil with a good evaporator cleaner. Don't use home made stuff not made to clean evaporators. (Dish soap, dishwasher detergent, and grandma's special lineament. These could make it worse or even impede air flow) If a good cleaning does not work there are coil coating solvents made for this. Generally referred to as "wetting" agents. Trane use to sell one, this coating allows water to cling to fins until it reaches the drain pan. If all else fails some companies like Carrier use to make "Drip-a-lators" a spare part that has angled pieces of right angle fins about 3/4" apart and had little troughs in them to let them catch the dripping water off the middle of the coil and drain into the drain pan. Just remember anything you put in the airflow will change your external static and might make the situation worse. A final solution I found when the water was dripping off after the blower shut off, is to wire a time delay relay to the blower and have it run 5-10 minutes after the compressor (Y) satisfied to allow for the water to be evaporated before it collected and dropped off the middle of the coil. Just remember that this solution will only work in normal humidity situations where the air can re-absorb the excess water before it can drop off and may not always work 100% of the time.
Good luck and Happy Motoring!

"A common mistake that people make when trying to design something completely foolproof is to underestimate the ingenuity of complete fools."
-Douglas Adams

 

This seems far fetched but, do the fins on the evap coil lead to the drain pan?
I was guessing the condensate was catching half way down on a horizontal fin evap which should have been horizontal or vise versa to lead to the drain pain.
Like to hear the end result on this one.
Good luck.

 

We had the same problem on a 15 ton Carrier split, we cleaned the evap coil with cal-brite and rinsed her down. Condensate drains properly now, we had water everywhere on the inside before hand. I heard that some oil residue on the evap coil from the factory causes this issue.

 

Bingo !!

New coils will have a certain amount of oil residue left on them from the manufacturing process....

That oil tends to make it difficult for the moisture to cling to the coil and drain down to the pan....

Like others have advised....clean the coil..... (if it is an exact replacement) (same number of fins and tubes...etc....)

 

Water dripping solution

Our company had an issue with that same issue on a 3.5 ton rbhp. We coated the coil w/ tripple D and rinsed. Also increaded the fan delay to board max. So far so good, and its been a nearly 3 months.

 

I have a similar issue with a new installation of 4 tons Carrier micro-channel vertex v-shaped coil CVPVA. I have downflow setup with the V-coil. The condensate is first accumulating on the outside at the bottom of the V-coil in a straight line and then is being blown off by the air flow.

A technician came and measured the air flow, they said it's too big and adjusted to a lower value. That didn't solve the problem and condensate is still accumulating at the bottom. I tried to set the air flow to the lowest setting but the problem still re-appears after ~15 mins of running.

I tried to clean the coil with foam and spray AC coil cleaners and noticed the following:
- there is no blow-off at any speed right after the coil is sprayed with the cleaning agent (coil surface is wet), AC drains properly for 3-4 hours even if it runs for 30 mins
- the next day the problem is re-appearing

I suspect incorrect change or micro-channel coil issue that results in dry spots at the bottom of V-coil. Does it make sense?

 

I suspect incorrect charge ...

After 13 Months?

 

I suspect incorrect charge ...

 

Any coil, vertical or slanted that water comes off it is dirty. Even brand new. As others stated manufacturing can leave a film or oil on the coil. A clean looking coil can be dirty enough.

Anything on the coil acts as a dam and then drips off that point. If you're pulling water off the coil clean it first before you think its air flow related.

Get the green evap coil cleaner (less bubbles and mess) spray it on while the fan is on so it sucts it through the coil. In seconds you will see normally draining condensate.

 

I would definitely clean the coil good and check the charge.

 

It sounds like something may be on the lower part of your coil that is not allowing the condensate to flow down the coil. Try giving it a good cleaning. Please post what you find?