A full examination of the oil system is in order.Originally Posted by OhioTech
Oil level controls, oil separator, oil reservoir pressure.
If you've got as bad a system as you say, I'd replace them, but wait a bit and do it after you've got things cleaned up a bit so you don't have to replace them twice.
The condensers looked clean. It is mounted right above the "shack" the compressors are in. Some genius mounted them there so its like working on an airplane with the props running. I did notice that the condenser fans were running when the unit was in defrost. As I said before, I have not got into it much at this point. Just following up on a recent instll and trying to solve the issue. Thanks Guys
No less than 20 degrees superheat? So like 10-15 Just want to make sure on the same page
20-25 puts you in the Gold Zone.
The views and opinions posted here are my own. They do not reflect the corporate policies of my employer and will most likely get me fired at some point.
I am getting replies from all of you so fast I am falling behind on your replies. I noticed someone said 6 degrees of superheat on the evaps.
Yep. Freezers want 3-6 deg of S/H.Usually.
The views and opinions posted here are my own. They do not reflect the corporate policies of my employer and will most likely get me fired at some point.
OK then 20-25 deg superheat at compressor. I am confused at the 6 deg at the evaps than was recommended and then 20-25 at the compressor. I guess maybe I should check the total tonnage of the compressors and the evaporators to make sure they are correct size. There is one solenoid valve to shut off liquid line to all three evaps. From what I could see on the short time I was there, the compressors come on when the solenoid energizes and the pressure rises. The compressors go off when tstat satisfies and closes the solenoid for pump down. No unloaders.
Yes, you caught me.
I'll take this time, though, to say that a cold compressor is a happy compressor.
Taking "no less than 20" to it's logical end, we could easily run 50-60-80 plus superheat at the compressor. Not difficult to see on a low temp unit, really.
No less than 20, but, IMO, not much more than 30-40 degrees SH at the compressor.
The 3-6 at the evaporator and 20 at the compressor really come into play when you see a longer or an uninsulated suction line.
300+ feet of suction line can add quite a bit of superheat to a system, even if it is insulated.
Set the SH at the evaps, then check it at the compressor and see how it is. Depending on system operation and conditions, you MAY need to tweak the evap SH up a bit to get SH at the compressor, which is your overriding concern.
I would say the suction line is 100-125ft insulated untill it gets to the accumalator. Accumalator is a ball of ice.The compressor that has failed is thr first one after the accumalator. I will check the superheat in the full load, both compressors running.
Don't let the ice scare ya.
When you are dealing with freezers, a LACK of ice should scare you.
Lots of people rush to adjust superheats.
Wait til the system is at its normal operating temperature for a day at least.
Also make damn sure all the defrost heaters are working as they should.
Also verify crankcase heat function. Almost sounds like bearing washout from diluted oil.
See any foam?
Also, when compressor was changed, is the piping the same? the compressor the exactly same? If not, one compressor may be getting more mass flow then the other.
Balance is absolutely critical.
Some really good suggestions have been made, would like to add a lil about the comp sh.
20* is a great number across the board, you could see a lil less if your evap is close coupled, nothing to be too concerned with if everthing is running right. (in general)
Anything higher than 20* at the compressor could be a problem - depending on your SST. 40* to 60* comp sh on a low temp system with a -10* SST and 30* to 50* suction gas temp would be fine. Plenty of motor cooling there.
On the other hand 40* comp sh on an a/c system with a 40* SST would give you 80* return gas and the compressor motor would not be happy if that were to continue for any length of time.
Just something to think about.
Not that you have much control over the actual gas temp entering the compressor, its usually not a big problem if the evap sh is inline.
Someone mentioned CCH, those things go out all the time and they are very important for a recip comp. I have seen current sensing switches installed on the CCH line and wired into the CC control circuit.
Where in Ohio are you located?
Central Ohio
Little far.Originally Posted by OhioTech
If you were closer to Northeastern OH, I'd offer a cuppa joe and a chat about your unit.
Once upon a time, I figured out that a respected voice on HVACTalk, Marvin, lives here locally in my part of the world. Thats led to any number coffees, a few breakfasts, a few lunches. Every one of those visits has left me just a little bit more smarter. OhioTech, JPSmith1cm is another of HVACTalk's respected voices. Even if you've got your current problem solved, gas up the rig and go have that coffee.
Just my two cents.
The views and opinions posted here are my own. They do not reflect the corporate policies of my employer and will most likely get me fired at some point.
The views and opinions posted here are my own. They do not reflect the corporate policies of my employer and will most likely get me fired at some point.