Page 1 of 2 12 LastLast
Results 1 to 20 of 24

Thread: Freeze Stat trips, when OA temp drops to 30F, but zone is need of cooling.

  1. #1
    Join Date
    Jan 2013
    Posts
    93
    Post Likes

    Freeze Stat trips, when OA temp drops to 30F, but zone is need of cooling.

    Hi, I looked all over this forum and didnt find my answer, so here is my question.

    My equipment (AHU) trips on freeze stat and shuts down the unit, I do have a few AHU's that back each other up, but here's what going on. I have a zone that is always hot and needs cooling, OA temp is in the low 30's, and OA damper is modulated and is open 100% to try to satisfy the zone after a few minutes or so, the freeze stat trips and unit is shutdown. Freeze stat is located after the HW coil, but before the CHW Coil. Freeze stat is set to trip at 33F

    What can be done to prevent the trips in the future? I have full admin rights to the BMS, and can change the coding as I please, would it be logical to override the OA dampers to go to its minimum position, if the OA temp dropps below 35F?

    But then thinking about this, wouldnt it start to open the CHW valve, and in doing so, it sends a start signal to the Chiller plant and start up the chillers when OA temp is 30F? BMS has chillers to be locked out if the OA temp drops below 45F. So chillers wouldnt start anyway. I guess what im asking is, what is the right thing to do, I know the Freeze stat is to protect the coil, but if the space is in need of cooling, then what do i do?

    Thanks in advance.

  2. #2
    Join Date
    Aug 2009
    Location
    Prattville, Alabama
    Posts
    4,043
    Post Likes
    Check the control drawing's "sequence of operation". Your answer should be there. If my buildings had air side economizing I would tell you what mine said, but I have water side economizing.

  3. #3
    Join Date
    Jul 2007
    Location
    Mount Airy, MD
    Posts
    7,302
    Post Likes
    Control your dampers via the mixed air temp when economizing.

  4. #4
    Join Date
    May 2007
    Location
    City That Never Sleeps
    Posts
    66
    Post Likes
    This is the Ask Our Pro's forum. In order to post a response here, you must have verified qualifications and have been approved by the AOP Committee. You may ask a question by starting a new thread.

    You can find the rules for posting and qualifications here.

    Additional infractions may result in loss of posting privileges.
    Last edited by jpsmith1cm; 01-18-2013 at 06:40 PM. Reason: non AOP member

  5. #5
    Join Date
    Aug 2002
    Location
    Southold, NY
    Posts
    47,750
    Post Likes
    Quote Originally Posted by access_max View Post
    Hi, I looked all over this forum and didnt find my answer, so here is my question.
    I guess what im asking is, what is the right thing to do, I know the Freeze stat is to protect the coil, but if the space is in need of cooling, then what do i do?

    Thanks in advance.
    My guess is the unit was never designed for this use.

  6. #6
    Join Date
    Jul 2007
    Location
    Mount Airy, MD
    Posts
    7,302
    Post Likes
    Quote Originally Posted by pecmsg View Post
    My guess is the unit was never designed for this use.
    Agreed and one would like to hope that there is glycol in these loops as well, my guess notta.

  7. #7
    Join Date
    Aug 2009
    Location
    Prattville, Alabama
    Posts
    4,043
    Post Likes
    Please realize that just because you CAN access the BMS and make changes, that doesn't mean you SHOULD.

  8. #8
    Join Date
    Sep 2008
    Location
    Western PA
    Posts
    26,690
    Post Likes
    Trane Tech NYC

    This is the Ask Our Pro's forum. In order to post a response here, you must have verified qualifications and have been approved by the AOP Committee. You may ask a question by starting a new thread.

    You can find the rules for posting and qualifications here.

    Additional infractions may result in loss of posting privileges.



  9. #9
    Join Date
    Mar 2008
    Location
    Breslau, Ontario
    Posts
    558
    Post Likes
    Quote Originally Posted by Chris_Worthington View Post
    Control your dampers via the mixed air temp when economizing.

  10. #10
    Join Date
    Feb 2006
    Location
    Atlanta,GA.
    Posts
    1,024
    Post Likes
    can you set the discharge air temp? if you set it at 45 that should cool the space and the heating coil should open to bring the temp up to keep from tripping. check to make sure your hw valve is opening.

  11. #11
    Join Date
    Jul 2003
    Location
    Orange County N.Y.
    Posts
    1,186
    Post Likes
    Quote Originally Posted by chillerout1 View Post
    can you set the discharge air temp? if you set it at 45 that should cool the space and the heating coil should open to bring the temp up to keep from tripping. check to make sure your hw valve is opening.
    This is where I'd be looking to go with it.

    If the freeze-stat is tripping then the air is obviously too cold and will freeze the heating coil if OA is allowed to continue to be used for any length of time. I see it all of the time.

    No one wants to be breathing air that is that cold anyway, makes for an uncomfortable time.

    ...Ron
    Roof Rat

  12. #12
    Join Date
    May 2007
    Location
    City That Never Sleeps
    Posts
    66
    Post Likes
    Quote Originally Posted by Trane Tech NYC View Post
    This is the Ask Our Pro's forum. In order to post a response here, you must have verified qualifications and have been approved by the AOP Committee. You may ask a question by starting a new thread.

    You can find the rules for posting and qualifications here.

    Additional infractions may result in loss of posting privileges.

    No problem.

    What do us non AOP member know anyway right, wont happen again.

  13. #13
    Join Date
    Jul 2003
    Location
    Orange County N.Y.
    Posts
    1,186
    Post Likes
    Quote Originally Posted by Trane Tech NYC View Post
    No problem.

    What do us non AOP member know anyway right, wont happen again.
    You could always become a professional member with the star and help these people out. Not many posters from NYC here. I bet you have tons of equipment to talk about.

    ...Ron
    Roof Rat

  14. #14
    Join Date
    Apr 2011
    Location
    Coastal Maine
    Posts
    1,092
    Post Likes
    Quote Originally Posted by chillerout1 View Post
    can you set the discharge air temp? if you set it at 45 that should cool the space and the heating coil should open to bring the temp up to keep from tripping. check to make sure your hw valve is opening.
    This is what I was thinking. Your HHW Valve should be starting to open. No way you want to send 33 F air to the space, unless this is process cooling and if it is, then it wasn't designed correctly.

  15. #15
    Join Date
    Aug 2002
    Location
    Southold, NY
    Posts
    47,750
    Post Likes
    Quote Originally Posted by Trane Tech NYC View Post
    No problem.

    What do us non AOP member know anyway right, wont happen again.
    True but you never know

    http://hvac-talk.com/vbb/showthread.php?t=116113

  16. #16
    Join Date
    Mar 2009
    Location
    Mid-Mo
    Posts
    3,600
    Post Likes
    Quote Originally Posted by bdivell View Post
    X3

    I'm surprised it doesn't have an OA low limit on it?

  17. #17
    Join Date
    Mar 2009
    Location
    Mid-Mo
    Posts
    3,600
    Post Likes
    One other thing I was just sitting here thinking about..... Is the zone sensor/thermostat in question in a good spot? Away from coffee pots, copiers, printers, space heaters, etc? Not dealing with a false load here are we?

  18. #18
    Join Date
    Feb 2006
    Location
    Float'N Vally, MS
    Posts
    3,521
    Post Likes
    Quote Originally Posted by access_max View Post
    I have a zone that is always hot and needs cooling, OA temp is in the low 30's, and OA damper is modulated and is open 100% to try to satisfy the zone after a few minutes or so, the freeze stat trips and unit is shutdown. Freeze stat is located after the HW coil, but before the CHW Coil.

    You must have a pre-heat coil and I assume the freeze stat location is normal??


    Freeze stat is set to trip at 33F
    logic:

    1) Yes - Modulate the OAD's slowly to maintain a MAT above freeze stat trip level.
    No - go to 2

    2) Yes - Close OAD's and open CHWvlv to cool the area.
    No - CHW system is locked out on OAT stat. See #3

    3) install stand along supplemental cooling in problem zone.

    TaDa!
    Life is too short, Behappy!
    TFMM

  19. #19
    Join Date
    Jan 2013
    Posts
    93
    Post Likes
    Thread Starter
    That's essentially what I did, I set the stpt of the MAT to 45 and controls is backing off of OA before the freeze trips, essentially maintaining 45 SA. And unit works great. Thx for all who helped.

    Sent from my SCH-I535 using Tapatalk 2

  20. #20
    Join Date
    Jul 2000
    Location
    Northern Wisconsin
    Posts
    3,427
    Post Likes
    Sounds if possibly the space's cooling load has outgrown the ability of the unit to handle it as installed. Do either the heating or cooling loops contain antifreeze? If so to what protection?

    If you do the math and maximum outside air will handle the cooling load of the space then you'd need to find a way to eliminate the need to have freeze protection. 1) Isolate the coil(s) with their own HE, pump and antifreeze circuit. 2) Add additional means to cool the room that doesn't move air past the coils. 3) Possibly a bypass around the coils triggered by the freeze stat 1st stage with the 2nd stage shutting the unit down to protect the coils as is now the case.

    If the building has use for the excess heat, maybe a sales pitch could be to "move" it somewhere it's needed. Making an expensive job look as green as possible sometimes shakes loose money that otherwise isn't available. Sell it as FREE heat.

    Posted between your figuring a way to make it work. Congrats!
    Last edited by firecontrol; 01-31-2013 at 01:17 PM. Reason: Slow typer
    Use the biggest hammer you like, pounding a square peg into a round hole does not equal a proper fit.

Page 1 of 2 12 LastLast

Quick Reply Quick Reply

Register Now

Please enter the name by which you would like to log-in and be known on this site.

Please enter a password for your user account. Note that passwords are case-sensitive.

Please enter a valid email address for yourself.

Log-in

Posting Permissions

  • You may post new threads
  • You may post replies
  • You may not post attachments
  • You may not edit your posts
  •