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Thread: Low Pressure Chillers

  1. #1
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    Low Pressure Chillers

    Gents:

    Releif piping question on three (3) Trane Cvhf R-123.
    The existing 11 Machines were 2 inch Releif outlets. The new proposed chillers 123 are 3 inch.

    My question is if they are common vented all releifs connected together what pipe size will need to be used? 3" times 3 machines = pipe size??

    The chillers will have rupture guards on them, I don't know if that makes a difference on Code and pipe size.

    The fitters want to use welded pipe. I have seen sch 80 PVC and copper also.

    Thanks

  2. #2
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    If you can avoid it dont common the lines together ,1 chiller one vent line !!!
    Heres why ..#1 chiller has a tube failure and fills with water the water pressure is higher than rupturedisk pressure and breaks the disc ,common vent line fills with water ,chiller one shuts down water still filling chiller #1 .Vent line is going to roof ten storeys up standing water pressure is now increasing(as vent line fills) .Standing water pressure now causes rupture disks on chillers #2&3 to IMPLODE filling two perfectly good chillers with water . You now have an enormous bill for repair instead of a few hundred bucks for some extra piping ????? See my point ?????? And no operating chillers ?????
    I'll say it again ONE CHILLER ONE VENT LINE !!!!!!!!!!!!!!!!!!!
    The toy chest is officially full ... I got a new toy..... 2007 Aston Martin V8 Vantage and yes it still gives me goosebumps
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  3. #3
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    Single and common line sizing is in the ASHRAE code, look there. Unless you have a horizontal run of common line that NEVER turns vertical, I completely agree with graham. Even then I believe in dropping the individual lines into the top of the main.

  4. #4
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    I vote for seperate vent lines. Also make sure they vent the purge AFTER the rupture gaurd. Found one the other day that was tied into the stub provided on the spool piece just after the rupture disk. They then placed the rupture gaurd on this same piece. Ran this way for 3 years. They got lucky.

  5. #5
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    my vote too!



    Quote Originally Posted by graham View Post
    If you can avoid it dont common the lines together ,1 chiller one vent line !!!
    Heres why ..#1 chiller has a tube failure and fills with water the water pressure is higher than rupturedisk pressure and breaks the disc ,common vent line fills with water ,chiller one shuts down water still filling chiller #1 .Vent line is going to roof ten storeys up standing water pressure is now increasing(as vent line fills) .Standing water pressure now causes rupture disks on chillers #2&3 to IMPLODE filling two perfectly good chillers with water . You now have an enormous bill for repair instead of a few hundred bucks for some extra piping ????? See my point ?????? And no operating chillers ?????
    I'll say it again ONE CHILLER ONE VENT LINE !!!!!!!!!!!!!!!!!!!
    true knowledge exists in knowing that you know nothing.

  6. #6
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    ditto.as far as piping material, depends on your codes. i'm in chicago. all we see is iron pipe.

  7. #7
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    Quote Originally Posted by heavymetaldad View Post
    ditto.as far as piping material, depends on your codes. i'm in chicago. all we see is iron pipe.
    good 4 da fitters!
    true knowledge exists in knowing that you know nothing.

  8. #8
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    Quote Originally Posted by graham View Post
    If you can avoid it dont common the lines together ,1 chiller one vent line !!!
    Heres why ..#1 chiller has a tube failure and fills with water the water pressure is higher than rupturedisk pressure and breaks the disc ,common vent line fills with water ,chiller one shuts down water still filling chiller #1 .Vent line is going to roof ten storeys up standing water pressure is now increasing(as vent line fills) .Standing water pressure now causes rupture disks on chillers #2&3 to IMPLODE filling two perfectly good chillers with water . You now have an enormous bill for repair instead of a few hundred bucks for some extra piping ????? See my point ?????? And no operating chillers ?????
    I'll say it again ONE CHILLER ONE VENT LINE !!!!!!!!!!!!!!!!!!!

    Good advice, only thing I might add is make sure it has a drip leg at bottom with a valve to drain or check for moisture.
    Make sure they put an 180 deg turn at top if it goes vertical thru roof to keep rain out.
    Could put some sort of wire mesh to keep the birds out also. I found a "Bird of Love" sitting right in front of a rupture disk one time. Was pretty well preserved, the refrig vapor from purge probably kept it from spoiling.
    It looked so real it startled me a little, it had made its way down and across several hundred feet of pipe. Then just stopped and croaked.

  9. #9
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    Are there any drawings for this job? Hopefully, someone sized the relief piping for this installation as well as specified the type of pipe and connection methods. If not (sounds like the case) Try to stay with one vent line per machine. Having a common header may be nice, and cheaper, but if not sized properly, and a machine blows a charge, you may get back pressure on the other two machines relief devices. Maybe a problem and maybe not! Why chance it? Also, make sure there is no weight on the relief device (vibration isolator) too. And just for laughs and gigles, Make da-- sure the fitters pipe the condensers for the proper flows. Have had two 1500T in the last three yrs piped backwards.

  10. #10
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    DRAWINGS?





    Quote Originally Posted by Chiller Guy View Post
    Are there any drawings for this job? Hopefully, someone sized the relief piping for this installation as well as specified the type of pipe and connection methods. If not (sounds like the case) Try to stay with one vent line per machine. Having a common header may be nice, and cheaper, but if not sized properly, and a machine blows a charge, you may get back pressure on the other two machines relief devices. Maybe a problem and maybe not! Why chance it? Also, make sure there is no weight on the relief device (vibration isolator) too. And just for laughs and gigles, Make da-- sure the fitters pipe the condensers for the proper flows. Have had two 1500T in the last three yrs piped backwards.
    true knowledge exists in knowing that you know nothing.

  11. #11
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    Yeah! Those little lines they put on paper to represent pipes, valves, chillers,etc. You may have seen them in your travels.

  12. #12
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    Quote Originally Posted by Chiller Guy View Post
    Yeah! Those little lines they put on paper to represent pipes, valves, chillers,etc. You may have seen them in your travels.



    Oh yeah! my boss told me about those once!
    true knowledge exists in knowing that you know nothing.

  13. #13
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    Quote Originally Posted by Chiller Guy View Post
    Yeah! Those little lines they put on paper to represent pipes, valves, chillers,etc. You may have seen them in your travels.
    the squiglly lines on the back of a bar napkin?

  14. #14
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    you thought i wad stupid!
    but i know what drawings are!


    Quote Originally Posted by Chiller Guy View Post
    Yeah! Those little lines they put on paper to represent pipes, valves, chillers,etc. You may have seen them in your travels.
    true knowledge exists in knowing that you know nothing.

  15. #15
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    You having a slow TV night too?

  16. #16
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    Quote Originally Posted by Chiller Guy View Post
    You having a slow TV night too?
    I am watchinh hole in the wall.
    google brooke burns the hostess with the mostess
    true knowledge exists in knowing that you know nothing.

  17. #17
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    Quote Originally Posted by heavymetaldad View Post
    the squiglly lines on the back of a bar napkin?
    napkin sketch
    true knowledge exists in knowing that you know nothing.

  18. #18
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    OK, you have my curiousity aroused! Where is Tonganoxie KS? I used to live in Salina. Have been to Wichita, Abelene, the KC Trane office, and points West but never Tonganoxie.

  19. #19
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    Quote Originally Posted by Chiller Guy View Post
    OK, you have my curiousity aroused! Where is Tonganoxie KS? I used to live in Salina. Have been to Wichita, Abelene, the KC Trane office, and points West but never Tonganoxie.
    West of kansas city kansas, east of Lawrence
    North of Olathe
    true knowledge exists in knowing that you know nothing.

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