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  1. #1
    Join Date
    Dec 2007
    Location
    Soudern Kaliphonistan
    Posts
    283

    Condensate pan repair

    Can you guys tell me the best product to use to plug up some holes in a condensate pan inside an AHU? Large holes, rusty pan.....you know.....no $$ to replace it by they dont like water on the floor?

    anywhooo, thought I'd ask those who REALLY KNOW.

    thanks!

  2. #2
    Join Date
    Jul 2008
    Location
    Washington, DC
    Posts
    1,586
    I've seen auxilliary drain pans slid underneath leaky air handlers before. This is not an ideal fix because sometimes the water leak inside the AHU keeps the insulation wet which is not very healthy.

  3. #3
    Join Date
    Mar 2003
    Location
    Cincinnati
    Posts
    7,977
    Pancrete. Kind of pricey though if they are not wanting to spend any money..

  4. #4
    Join Date
    Aug 2008
    Location
    Norfolk
    Posts
    13
    DO what you would do in your own home

  5. #5
    Join Date
    Mar 2007
    Location
    NW AR
    Posts
    2,478
    If you decide to try and fix it, which I wouldnt, Id be sure and note no guarantee on my invoice.

    If it was my customer Id just tell em straight up, new coil or keep mopping.

  6. #6
    Join Date
    Jan 2007
    Location
    Toronto, Ontario, Canada
    Posts
    4
    Try this - cut sheet metal pieces (slightly larger than the holes) and place over the holes, seal the sheet metal piece with Aviation Sealant - Loctite maeks it, should be able to find it - apply with a paint brush - you can seal the whole pan with it if you are up for it as well while youre in there, wont have any more holes form in the future.

  7. #7
    Join Date
    Aug 2008
    Posts
    42
    Pro Pox works great. Epoxy putty in a stick form. Break off the amount you need and work it together in your hand. Works the balls. I got it at plumbing supply house.

  8. #8
    Join Date
    Jul 2008
    Location
    ATL
    Posts
    56
    Quote Originally Posted by mattm View Post
    Pancrete. Kind of pricey though if they are not wanting to spend any money..
    This is the best stuff you can buy just keep it moveing away from the from the drain when applying .

  9. #9
    Join Date
    Mar 2007
    Location
    NW AR
    Posts
    2,478
    Why does this thread make me laugh?

    My god, if your going to take the pan loose from the coil and add metal scraps why not just build you a nice new pan. Get some metal, a 2 x4, hammer, and some silicone and go to work!

  10. #10
    Join Date
    Aug 2008
    Location
    Norfolk
    Posts
    13
    I would see if the home owner can get a home improvement loan. Some cities have where low income families the county or city helps out. If the pan is leaking what does the furnace heatexchanger look like. Usually if it is a meatal pan the unit is on its last leg. Systems average life is 20 yrs. I have seen some that have been maintained last 50 but those are rare.

  11. #11
    Join Date
    Aug 2008
    Location
    Virginia
    Posts
    7
    Bandaging this unit is not the right answer due to money! You should tell the customer what you know is right. If an honest answer doesn't encourage them pass them the mop bucket and show them where to sign your ticket!

  12. #12
    Join Date
    Oct 2008
    Location
    West of Orlando
    Posts
    9

    Condensate drip pan material

    I expierenced a new material that meets the fire code, if you have any questions call 8632212535.

  13. #13
    Join Date
    Mar 2008
    Location
    Florida
    Posts
    193
    If that pan is as bad as it sounds, you really should think about trying to convince the owner to replace the pan. The only way to know how many leaks this pan has is to remove it and check out the bottom and then you could have replaced it anyway.

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