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  1. #14
    Join Date
    Mar 2010
    Location
    plano,IL
    Posts
    27
    Charge was calculated by size of receiver height and diameter. and mounting direction ( vertical or horizontal) We all have books and literature from united refrigeration and refrigeration research. That will give you the capacity of it. That is how our company and a few of the 20 plus year guys have always said to do it.
    At my previous company I was always told to charge to a til glass.

    I have been hesitant lately of over charging I had one case over the summer that I over charged by about 6lbs and got a call back on the WIF not holding temp. But that was charging til a clear glass and it bit me.

    So now Ive been trying to use as literature as possible when charging. I also do agree with you guys that once ok but multiple times odds are that it is more than likely not a equipment issue. But everything was installed and charged to the letter so that is the part that makes it odd. and when a new headmaster is installed everything acts properly.

  2. #15
    Join Date
    Oct 2011
    Location
    Chicagoland Area
    Posts
    2,738
    And I believe Lennox owns Heatcraft
    Local 597 Service Fitter
    Metal Trade Journeyman

    PAY ME NOW OR PAY ME LATER

    It was working when I left...
    WWFD

  3. #16
    Join Date
    Apr 2012
    Location
    winnipeg
    Posts
    1,130
    been in the trade over 30 years...... work on lots of refrigeration..... maybe changed 3 headmasters in my life...... they usually don't cause a problem......
    it was working.... played with it.... now its broke.... whats the going hourly rate for HVAC repair

  4. #17
    Yes, Lennox owns Heatcraft. One brand that wasn't mentioned was Kysor/Warren, also under Heatcraft. Rumor has it that Lennox will roll out a Heatcraft Service soon, specializing in anything Com. Ref. What do you guys think? Was not the Service Experts and National Accounts Services businesses enough?!

  5. #18
    Join Date
    Jul 2000
    Location
    Treasure Coast/Florida
    Posts
    9,746
    The only written info I ever seen on low ambient charge requirements for Heatcraft units with the HyperCore condenser coils is this FAQ bulletin (See p.6):

    Heatcraft 1/2 - 6 HP Units with Hypercore FAQ

    As you can see from this, 2-3 pounds is about it for even their larger units.

  6. #19
    Join Date
    Jul 2006
    Location
    Chicago,IL
    Posts
    1,943
    Quote Originally Posted by icemeister View Post
    As you can see from this, 2-3 pounds is about it for even their larger units.
    Thats what heatcraft said when I called a while back. I was installing a new condensing unit but there was nothing in the manual on how to calculate the charge for the headmaster on the microchannel coils. He said there is two ways, clear the glass and add 3 pounds, or charge to 90% receiver capacity.

  7. #20
    Join Date
    Sep 2008
    Location
    Western PA
    Posts
    20,928

  8. #21
    Join Date
    Jul 2012
    Location
    Western KY
    Posts
    997
    Quote Originally Posted by y7turbo View Post
    Thats what heatcraft said when I called a while back. I was installing a new condensing unit but there was nothing in the manual on how to calculate the charge for the headmaster on the microchannel coils. He said there is two ways, clear the glass and add 3 pounds, or charge to 90% receiver capacity.
    90% receiver is what I have used and never missed. Well so far anyway.

  9. #22
    Join Date
    Oct 2008
    Location
    Cleveland, Ohio
    Posts
    27
    Weigh in charge until glass is full. Take that weight and figure out what 10% of that is and weigh that in. Heatcraft tech support told me that 12 years ago and I have done it ever since with out fail.

  10. #23
    Join Date
    Jan 2005
    Location
    texas
    Posts
    110
    Quote Originally Posted by evilsanta View Post
    Weigh in charge until glass is full. Take that weight and figure out what 10% of that is and weigh that in. Heatcraft tech support told me that 12 years ago and I have done it ever since with out fail.
    Did he tell you what the ambient should be when doing this.

  11. #24
    Join Date
    Jul 2000
    Location
    Treasure Coast/Florida
    Posts
    9,746

    Re: Charging Heatcraft Condensing Units

    Heatcraft's I & O manuals for their condensing units leave a lot to be desired regarding how to properly charge a system. In addition, their units' data tags don't indicate anything about either receiver capacity or winter charge requirement with a condenser flooding control like some other manufacturers do.

    Just as I had to do some digging to find that PDF on the HyperCore flooding charge info, it took a bit of searching all of their published literature to find any mention of winter charging methods.

    Here's a little ditty from a FAQ page which actually discusses it...in part (Scroll down to near the bottom under "Disadvantages":

    FAQs - Flooded Condenser Using Headmaster

    It states that after the sightglass is cleared add 15% of the initial weighed-in charge for operation down to 0ºF or an additional 30% for -20ºF.

    Bear in mind that these guidelines were written before the advent of the microchannel designs and their vastly reduced coil volumes.

    A more correct method for HyperCore units would be to clear the SG (while maintaining a condensing temperature above 105ºF by blocking airflow as necessary) and add the 2-3 lbs flooding charge as indicated in my previous link.

  12. #25
    Join Date
    Feb 2008
    Location
    California
    Posts
    1,893
    What's all this talk about 90% receiver capacity?

    Stop it!

    I'll never charge a receiver to 90%.


  13. #26
    Join Date
    Sep 2008
    Location
    Western PA
    Posts
    20,928
    Quote Originally Posted by Phase Loss View Post
    What's all this talk about 90% receiver capacity?

    Stop it!

    I'll never charge a receiver to 90%.

    I think that they mean to charge the system to no more than 90% of the receiver's total holding capacity.

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