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11-18-2012, 12:31 AM #1
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Proper/best way to to charge 60dg walk in cooler R-404a
Working on a Copeland R404a 5x7 walk-in cooler maintaining 15C/59F. Have been getting mixed advice on charging techniques. I normally charge to subcooling specs and 20-40dg compressor SH. Am confused about the 10-20dg TD charging rule and how to use it. I understand all freezers have a 10dg TD and Medium to High temp use 15-20 TD Can someone please explaine? Thanks in advance
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11-18-2012, 04:58 AM #2
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So many variables......I've really only seen the subcooling method applied to R410a, but thats another story. R404a......Charge with liquid to a full glass. No glass, 30dg over ambient. 10dg subcooling (optimal). As far as heat abortion "superheat"....freezer 7-9, cooler 10-12, a/c 12-15.
Copeland says 30dg......sounds high to me, but they're the engineers.
Hope that helps
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11-18-2012, 07:46 AM #3
Tell me more about this unit...
A 5x7 box maintaining 60 degrees? What purpose?
Does it have a receiver? Is the condensing unit outdoors? Is it a pumpdown unit?
Now, ASSUMING that it has a receiver, I'll make the following suggestion.
Charge to a clear sightglass.
Taking it further.
IF the condensing unit is indoors, I'd add a small amount of refrigerant to handle temperature fluctuations.
IF the condensing unit is outdoors, there's a whole nother bit of calculations that are required to properly charge the unit.
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11-18-2012, 07:49 AM #4
That is a great question, but I'd like to see you post it in the Pro forums. Get you post count up to 15 (only 12 posts to go) and we can answer that question.
Hint: in refrigeration, the "TD" value uses the evaporator suction saturation temp, and in air conditioning, we use delta T, or the return air temp versus the supply air temp. It's a different approach to the subject.[Avatar photo from a Florida training accident. Everyone walked away.]
2 Tim 3:16-17
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11-18-2012, 07:57 AM #5
Crossthread- you are talking about sh taken at the evap, which is how it should be set on reefer system. Copeland cares about comp protection.
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11-18-2012, 10:32 AM #6
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11-18-2012, 10:54 AM #7
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11-18-2012, 01:54 PM #8
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11-18-2012, 02:45 PM #9
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Ok will post in ARP forum, sorry. As for crossthrreads response to charge to a full sight glass, hmmm.... not too sure bout that. R-404a series refrigerants should never be charged to full sight glass based on research from this exact same problem. The first time I did just that and unit was overcharged. I believe i read that in Danfoss refrigeration basics or something. I will find and post. But i never really got an answer as to why you shouldnt charge this series to full glass. Is it due to blend, fractionization capabilities, pressure drop??
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11-18-2012, 02:47 PM #10
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11-18-2012, 02:48 PM #11
Ken11,
They were joking a bit with you about a misspelling in your post.
Issues like Art, Religion and Politics belong in ARP...
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11-18-2012, 02:53 PM #12
http://sporlanonline.com/90-30-1_072012.pdf
Here are Sporlan's charging recommendations.
Reading them carefully, I see NO mention of leaving bubbles in a sightglass for 400 series refrigerants.
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11-18-2012, 02:58 PM #13


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