Charging to full sight glass?

[Kevin_1963]

Ok, ran into an odd one. Typical call for a large WIF down. On roof, sight glass barely showing any refrigerant. Electronic leak check, found two leaks: One at low pressure control, other in suction line vibration absorber. Since it was in a major downpour, I gassed up for now to a full sight glass. The unit is listed at 33lbs of 404. I only had to add 5 lbs and told them I'd return.

Now, I had soaped up the vib absorber and it bubbled pretty good, but I figured it'll hold for a while until I return. But they called back the next day saying the unit was down already. Ok, I figure the vib absorber was probably leaking worse when the unit was running (checked while it was idle due to the condenser fan blowing all over). Another tech returns to complete the job, and I wind up meeting him on site after he's 90% done. He pumped down unit, changed drier, changed vib absorber and pressure control. He was in the process of adding gas. Sight glass clear after 6 lbs. Unit coming down in temp. Time to wrap up.

Then the sight glass started bubbling again. I figure the evap fans just came on, so lets add a bit more. Another 2 lbs. Ran clear - then about 10 minutes later, just as we were wrapping up AGAIN, started bubbling again. Ok, add another 2 lbs. Ran clear again, and slowly started bubbling AGAIN. So we started doing a more thorough leak check, using two electronic leak detectors and ran across every inch of tubing. I figure a leak that big should be blowing our hair back. But found nothing. It seemed we had to keep adding gas to clear the sight glass. After about an hour, and another 6 lbs, it finally started to stay clear.

Is this unusual, or common for a system with such a large receiver? Unit does have headmaster, so its possible that wasn't opening as well.

[Freezeking2000]

You need to look at how your head pressure is controlled. What was the temperature where the condenser is located.

[smurphy]

The txv could have been opening and closing, I would verify that the txv is the correct size and the bulb is mounted correctly. Also, with a headmaster. You will need to add additional refrigerant after the sight glass is clear. I believe its an additional 20%, but I would check with the condenser manufacture.

[heresjohnnyb]

You said its a 33 lb system. If it has a headmaster you were probably just low on refrig. It depends on the temp outside tho. Need all of the numbers to be sure. , sc idt odt delta, pressures. things that matter. You could have a 15 lb reciever on that pig or bigger. Your headmaster is gonna compensate for a low charge until you have some juice in the reciever.

[Tommy knocker]

Your still low. Like already pointed out you should have a good sized receiver. If its warm out your glass will fill but receiver will be empty so when headmaster starts throttling all your liquid gets stacked in cond coil and glass will start flashing. You can, and I would pull the charge and weigh it back in. Or keep guessing at it and give yourself grey hair. That's where mine came from.

[heresjohnnyb]

Your still low. Like already pointed out you should have a good sized receiver. If its warm out your glass will fill but receiver will be empty so when headmaster starts throttling all your liquid gets stacked in cond coil and glass will start flashing. You can, and I would pull the charge and weigh it back in. Or keep guessing at it and give yourself grey hair. That's where mine came from.

I absolutely agree that the factory charge is the best way to do it. Also avoids the nuisance call-backs. Definately been there. Good call tommy

[Kevin_1963]

Your still low. Like already pointed out you should have a good sized receiver. If its warm out your glass will fill but receiver will be empty so when headmaster starts throttling all your liquid gets stacked in cond coil and glass will start flashing. You can, and I would pull the charge and weigh it back in. Or keep guessing at it and give yourself grey hair. That's where mine came from.

This looks like my answer. My receiver is the size of the refrigerant tank. There's not enough info on the condensing unit to get an accurate manufacturer - and the charge amount was written in sharpie, so it's not the first time its been serviced. For all I know, the 33lb could be low. It has a headmaster, and the rooftop temp at the time was 72. I wish I could've gotten the head pressure, but by then the guy had pulled the hi side off and was charging low side. Yeah, I shoulda put a high side gauge on and confirmed pressures, but by then we were wrapping up. Anyways, today I called and they told me the unit was still down in temp, but one these days I'm gonna go back and double check everything.

Lesson learned - do your own follow ups, and if you can't, make sure the guy following up is doing it right.

[ryan1088]

I haven't seen a nameplate charge on any of our refrigeration units. Agreed with everyone else that it sounds like you're still short on happy juice.

[Phase Loss]

I usually just add refrigerant until the compressor starts to rumble. That way I know I'm slightly over charged. Then block the condenser and let the auto reset pressure relief pop off, once it resets, your system should be correctly charged.

[Dchappa21]

I usually just add refrigerant until the compressor starts to rumble. That way I know I'm slightly over charged. Then block the condenser and let the auto reset pressure relief pop off, once it resets, your system should be correctly charged.

LMFAO... That's one way to add the winter charge... I bet there is actually somebody that out there that does this.

[Tommy knocker]

I haven't seen a nameplate charge on any of our refrigeration units. Agreed with everyone else that it sounds like you're still short on happy juice.

Me either. Figure someone had wrote it on there from previous service. I usually do that myself on a service card or log book.

[Dchappa21]

Yep add the flooding charge after the glass is full AND system is almost at set point.

Your evap coil will use much more refrigerant as it get cold, as less refrigerant is boil off and the coil is more flooded..... Unless your TXV is grossly oversized.

[MicahWes]

Yep add the flooding charge after the glass is full AND system is almost at set point.

Your evap coil will use much more refrigerant as it get cold, as less refrigerant is boil off and the coil is more flooded..... Unless your TXV is grossly oversized.

I always thought the evaporator would use LESS refrigerant when the box is near design temp. There is less load, TXV throttles, less liquid refrigerant present in coil.