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Thread: How much return?
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08-25-2012, 05:33 PM #1
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How much return?
I recently had a 3.0 ton Trane xl16i system installed in my home. The new air handler is set to 350 cfm
The old system was a 2.5 ton and had a single air return which is a 20" x 30" filter with a 14" flex duct.
When I had the new system put in, I added 3 new 12" x 12" air returns for each of the 3 bedrooms the unit services. The obvious purpose was to get more air circulating in those rooms and allow the hot air to escape.
So now I have 4 air returns on the system.
I want to restrict the flow of the 20" x 30" air return to encourage more air to be pulled from the 3 new air returns located in the bedrooms.
My question is:
How much would it be appropriate to restrict that 20" x 30" air return and still not starve the air handler of return air?
Any help would be appreciated!
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08-25-2012, 06:32 PM #2
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Need more info. The 12 x 12 's, is that the size of the filter grills? What size flex and what is the length?
Doug
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08-25-2012, 06:54 PM #3
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Are the new returns filter grilles or standard grilles? How do you filter the air if they are standard grilles?
As posted, more info is needed.
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08-25-2012, 07:23 PM #4
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08-25-2012, 11:09 PM #5
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08-25-2012, 11:19 PM #6Why?I want to restrict the flow of the 20" x 30" air return to encourage more air to be pulled from the 3 new air returns located in the bedrooms.Make your expertise uniquely valuable.
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08-26-2012, 12:45 AM #7
First ensure each bedroom is getting enough supply air. If the returns are sized properly for each room, the rooms can still be uncomfortable if they don't get enough supply air. HVAC air distribution is a balancing act.
"In this house we obey the laws of thermodynamics!"
- Homer Simpson
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08-26-2012, 06:34 AM #8
No need to restrict the 20X30 grille. The 14" flex(barely ok for 2 tons) is already restricting it.
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08-26-2012, 01:09 PM #9
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__Q = CFM * dT * 1.08
_CFM_ = Q / [ dT * 1.08)
_CFM_ = Q / 20 using dT =~18'F of coil
http://www.engineeringtoolbox.com/co...ons-d_747.html
If the bedroom cooling loads are known, the targeted air flows are determined.
for a LARGE ( > 180 sq feet) bedroom ...
i.e. 2,000 / 20'F = 100 CFM
Duct area = 6 ^2 * .785 / 144 = 0.2 Square feet
Check to determine if air velocity < 600 FPM.
____ 100 CFM / 0.2 Sq feet for 6" Diameter = 500 FPM
__________________________________________________ ___________
MAXIMUM flex duct length from diffuser to supply header or register to return header: 12 feet
__________________________________________________ __________________________
DIAMETER
___ CONSTANT____ Area
inch ______ Sq. inch Sq. Feet
6 0.785 28.26 __ 0.196
8 0.785 50.24 __ 0.349
10 0.785 78.5 __ 0.545
12 0.785 113.04 _ 0.785
14 0.785 153.86 _ 1.068
16 0.785 200.96 _ 1.396
600 FPM in a 14" diameter yields 650 CFM maximum to assure a Very Low pressure drop.
A total, integrated model of all the components in the entire system is needed to adequately address a Duct Layout design per ACCA Manual D.Last edited by dan sw fl; 08-26-2012 at 01:26 PM.
Designer Dan
It's Not Rocket Science, But It is SCIENCE with "Some Art".

Define the Building Envelope and Perform a Detailed Load Calc: It's ALL About Windows and Make-up Air Requirements. Know Your Equipment Capabilities
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08-26-2012, 01:40 PM #10
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First one correction: The 20x30 filtered return grille has a 16" flex duct, not a 14" as previously stated. This 16" duct is about 12' long
The three 12x12 filtered return grills each have a 12" flex duct.
The three 12" flex ducts are 6', 15' and 20' feet long
So my question is: it appropriate to restrict the larger return grille, and if so how much?
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08-26-2012, 02:47 PM #11
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Do the three 12in ducts enter the return plenum directly? It is hard to see your layout from our screens. How about a diagram?
Doug
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08-26-2012, 07:06 PM #12
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Take a piece of kleenex and go around to the bedroom returns a "see" how it sucks to the grille. Then put in a more restrictive filter in your 20"x30" grille and recheck the suction of the bedroom grilles.
Don't get to carried away. You don't want to starve the system.
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08-26-2012, 07:19 PM #13
What size are the supplies to those bedrooms.


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