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Thread: glycol in chilled water system

  1. #1
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    glycol in chilled water system

    Wondering if there is a rule of thumb on how much a system is derated when glycol is added to a system. Example per say 300 ton chiller with 30% glycol you actually get 225 tons due to the heat transfer characteristics of the glycol.

    thanks

  2. #2
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    Quote Originally Posted by pipefittermarks View Post
    Wondering if there is a rule of thumb on how much a system is derated when glycol is added to a system. Example per say 300 ton chiller with 30% glycol you actually get 225 tons due to the heat transfer characteristics of the glycol.

    thanks
    I don't know of any rule of thumb. But most manufactures have charts showing the capacity vs glycol %.

  3. #3
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    Depends if its Ethylene or Propylene
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  4. #4
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    My experience any thing over 20% is a problem if it was designed for straight water. Approach temperatures increase to where chiller will drop out on refrig temp or pressure while chilled set point not made. Real problem on small DX systems because less engineering seems to be involved. Larger Centrifugal installs chiller more likely to be designed for anti freeze mix

  5. #5
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    Quote Originally Posted by Jimmyhat 597 View Post
    My experience any thing over 20% is a problem if it was designed for straight water. Approach temperatures increase to where chiller will drop out on refrig temp or pressure while chilled set point not made. Real problem on small DX systems because less engineering seems to be involved. Larger Centrifugal installs chiller more likely to be designed for anti freeze mix
    That's a good point. A system designed for use with glycol might have a larger or different evaporator configuration. Larger chillers always get designed as a custom package.

  6. #6
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    the buiding coils need to be sized for glycol as well. You loose capacity all the way around as well as pump performance.
    It's hard to stop a Trane. but I have made one helluva living keeping them going.

  7. #7
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    Quote Originally Posted by Southern Mech View Post
    the buiding coils need to be sized for glycol as well. You loose capacity all the way around as well as pump performance.
    Ah the pumps....
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  8. #8
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    Quote Originally Posted by Healey Nut View Post
    Depends if its Ethylene or Propylene
    How do you tell the difference?

  9. #9
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    Quote Originally Posted by TheChillerMan View Post
    How do you tell the difference?
    Taste

  10. #10
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    depending upon the evaporator design, it can range in the 10-15% area with propylene. This doesnt account for the added horsepower requirement of the pump(s).

  11. #11
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    Glycol in chillers

    You lose approximately 25% of your heat transfer rate in a 50/50 mix. You're gonna run lower suction pressure, or higher head pressure, equipment needs to be selected for expected fluid concentrations, for proper operation.

  12. #12
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    Bottom line is looking at the SYSTEM. If you add glycol to a closely sized system that was designed for water if could be trouble. The chiller. coils. pumps and concentration of glycol all need consideration.

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