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Thread: Low head, normal suction, HIGH amps

  1. #1
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    Low head, normal suction, HIGH amps

    5 ton scroll compressor in a split system.

    Suction ~40psig
    Discharge ~210psig
    Amps 30+A
    Superheat ~17

    It is a 3 phase compressor, pulls 30 amps from the get go and will go all the way to 40 amps (and shut off)

    The winding(s) resistance is about .5 ohms on all of them. It also doesnt sound great when it is running. I recovered 20 pounds of refrigerant from this system, recharged with around 7.5 pounds... After cleaning the ridiculously dirty evaporator.

    Just looking for affirmation, thank you for your input.

  2. #2
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    7.5 pounds sounds low on a 5 ton split system.

  3. #3
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    Quote Originally Posted by wdshea View Post
    5 ton scroll compressor in a split system.

    Suction ~40psig
    Discharge ~210psig
    Amps 30+A
    Superheat ~17

    It is a 3 phase compressor, pulls 30 amps from the get go and will go all the way to 40 amps (and shut off)

    The winding(s) resistance is about .5 ohms on all of them. It also doesnt sound great when it is running. I recovered 20 pounds of refrigerant from this system, recharged with around 7.5 pounds... After cleaning the ridiculously dirty evaporator.

    Just looking for affirmation, thank you for your input.
    Did you measure amps on all 3 legs?



  4. #4
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    I'm guessing R-22. If so looks like low suction, normal head. more info would help. I like to megaohm the compressor to ensure the windings are good.

  5. #5
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    split unit what was the ambient around the condenser 210PSI air cooled is low for R-22.how is the condenser on being clean...flush it inside out.... is this a commercial site strip mall or residence?
    "when in doubt...jump it out" http://www.youtube.com/watch?v=U1qEZHhJubY

  6. #6
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    Thread Starter
    Im sorry, i was thinking of my suction saturation when i said 40, pressure was around 69psig on the suction. Yes i checked all three legs. I cleaned the condenser twice. This is commercial.

    Megaohm the windings to ground?

  7. #7
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    You can use a megger if you have one. Isolate the leads from the compressor and megg from the compressor terminals to ground.

  8. #8
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    typically, a short to ground is not going to cause high running amperage.

    That would be more likely to cause high instantaneous amperage and result in a breaker trip.

    I would leave the megger in the truck here.

    I'd look for a performance curve on that pump and see what the manufacturer says that it SHOULD draw under those conditions.

    I suspect that you'll be replacing a compressor, soon, though.



  9. #9
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    The olp trips pretty quick, it never pulls less than 30 amps, so it only runs about 5 minutes, if that. I thought that maybe a previous tech may have the motor running backwards, so i switched some leads. AmP draw went to 12A but the compressor sounded like hell, so i'm certain it was running the right way.

  10. #10
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    Quote Originally Posted by wdshea View Post
    The olp trips pretty quick, it never pulls less than 30 amps, so it only runs about 5 minutes, if that. I thought that maybe a previous tech may have the motor running backwards, so i switched some leads. AmP draw went to 12A but the compressor sounded like hell, so i'm certain it was running the right way.
    A grounded winding will typically pop the breaker/overload instantly, not over a couple of minutes.



  11. #11
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    What else could this be? I was thinking shorted windings

  12. #12
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    What is the LRA and what is the compressor rated at? 30 plus amps sounds high in a 5 ton system.
    I rather do nothing and be happy than to do something and not be happy

  13. #13
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    My guess would be the bearing are going bye bye. 30 amps on a 5 ton 3 phase compressor? Not long for this world!
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  14. #14
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    Thread Starter
    RLA 20A
    LRA 120A

  15. #15
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    Thats what happens when you run twice the correct charge with a dirty evap!
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  16. #16
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    If its pulling high amps then condemn the compressor
    I rather do nothing and be happy than to do something and not be happy

  17. #17
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    Its a matter of time before it fails
    I rather do nothing and be happy than to do something and not be happy

  18. #18
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    Check your volts when running? Bad contacor breaker disconnect? Tighten all connections check voltage drops across them and temps..

  19. #19
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    Quote Originally Posted by jimj View Post
    My guess would be the bearing are going bye bye. 30 amps on a 5 ton 3 phase compressor? Not long for this world!
    What he said. I had one start at normal amps then climb as it ran until it tripped. Boss thought I was crazy changing compressor but had no other ideas, then was happy when it fixed the issue.

  20. #20
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    It could be oil return. If you dont draw the oil back your amps will rise as it runs. It may start normal then rise up. I would be thinking that route.
    I have heard some will mix in some POE to help draw mineral back?

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