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i had the similar problem on a 3 year old york YCAL scroll chiller ,just gasket failure no rust or moisture , i think the failure is just a cheap design from york
to have many chiller barrels do...

i have a 70 ton Ycal york chiller .
has anyone had a chiller barrel problem with gasket failure on baffel plate
which causes crossover of refrigerant back to suction line
thank you . mr freeze