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toyo066....what ended up being the problem????
Originally Posted by air1 I had a similar problem a few years back. Several techs before me tried everything and still could not correct the problem. I put my gauges on and immediately could see there was a restriction. Guys before me pulled the piston and checked it and it appeared fine. I pulled the piston and it wasn't plugged but the orifice looked too small for the size piston. I pulled out my handy drill index to check the piston and sure enough the orifice was too small. It was the correct piston but somehow copper had deposited itself in the piston orifice. I used my drill and chipped out the copper and put the piston back in and it worked great after that. You really need to measure the piston orifice to make sure copper hasn't reduced the orifice size through some type of electrolysis. You'll need a drill index that measures orifice sizes. That's very interesting, I wouldn't have considered that.....
Originally Posted by martinxxxxxx Your link did not work, so I have taken the liberty of fixing it. It is essntially the same as what I said in my post to a simular set of numbered drills , but mine are available in this side of the pond. Great minds think alike Thanks for fixing the link.
Originally Posted by air1 Numbered Drills The drill bits are numbered drill bit sizes. They come in handy for verifying orifice size and cleaning out orifices. You can get very tiny sizes to clean pilot burner orifices. Your link did not work, so I have taken the liberty of fixing it. It is essntially the same as what I said in my post to a simular set of numbered drills , but mine are available in this side of the pond. Great minds think alike
Doing a little research online I learned that copper electroplating occurs in a refrigeration system when acids are present. It makes sense because the job that I found copper plating on the piston had the compressor replaced and the piston was the original piston. The copper from the tubing dissolves and is suspended in the oil and usually deposited on steel surfaces in the compressor such as bearings and pistons. The results are that the bearings or pistons will bind causing the compressor to fail. Using a numbered drill set you can verify the orifice size. If the drill bit won't fit then you might have copper plating. You should be able to see the plating because the copper is a different color. But, if you have copper plating, you probably have acid in the system. Do an acid check and clean-up as necessary.
[URL=http://www.amazon.com/Drill-Master-Titanium-Nitride-Numbered/dp/B006ZBBW00/ref=sr_1_10?s=hi&ie=UTF8&qid=1356719200&sr=1-10&keywords=numbered+drill+bits[/URL] The drill bits are numbered drill bit sizes. They come in handy for verifying orifice size and cleaning out orifices. You can get very tiny sizes to clean pilot burner orifices.
The drill index is (if I am not being a numpty) determined by measuring the piston then checking against a drill index for the correct drill number and trying that drill in the orifice. I might be corrected on this Martin
At 68 degrees outdoor ambient...you can charge by superheat and subcooling. Charge the system correctly using this method then see where you're at in heat mode. At least then you can rule out the system being undercharged. You have a mismatched system therefore weighing in the charge may not be correct.
Originally Posted by air1 I had a similar problem a few years back. Several techs before me tried everything and still could not correct the problem. I put my gauges on and immediately could see there was a restriction. Guys before me pulled the piston and checked it and it appeared fine. I pulled the piston and it wasn't plugged but the orifice looked too small for the size piston. I pulled out my handy drill index to check the piston and sure enough the orifice was too small. It was the correct piston but somehow copper had deposited itself in the piston orifice. I used my drill and chipped out the copper and put the piston back in and it worked great after that. You really need to measure the piston orifice to make sure copper hasn't reduced the orifice size through some type of electrolysis. You'll need a drill index that measures orifice sizes. Where can I get this drill index. That would save me a lot of calling around trying to figure out correct size. I have ran into this problem too (a couple of times).
Throw a sightglass and pressure tap in the liquid line by the condensing unit. The liquid (3/8") service valve is giving low side pressure in heating so you can't tell liquid pressure. I use a electronic sight glass to see if the liquid line is full. Bottom line is there is not enough refrigerant or a restriction in the indoor unit or on the way back to the outdoor unit. You may want to check and see if there is a drier someplace that you havent seen that may be plugged. Suction pressure in heat should have a saturation around 20 degrees below entering outdoor temp.
Before I did any more to the system I would throw anther pound or two of gas first to see what things looked like. The only reason we hesitate to to throw gas at a system now is because of the cost but it's always a quick and easy way to test a suspected restriction. If the outdoor piston looks O.K. then it could also be the screen right before it. On Carriers that piece of 3/8" tube with the flared end that connects to the condenser usually has a screen built in to it. The fact that your pressures were O.K. in the other direction makes that idea less likely but it still is a possibility worth checking.
I had a similar problem a few years back. Several techs before me tried everything and still could not correct the problem. I put my gauges on and immediately could see there was a restriction. Guys before me pulled the piston and checked it and it appeared fine. I pulled the piston and it wasn't plugged but the orifice looked too small for the size piston. I pulled out my handy drill index to check the piston and sure enough the orifice was too small. It was the correct piston but somehow copper had deposited itself in the piston orifice. I used my drill and chipped out the copper and put the piston back in and it worked great after that. You really need to measure the piston orifice to make sure copper hasn't reduced the orifice size through some type of electrolysis. You'll need a drill index that measures orifice sizes.
You might just be low on gas.
In heating mode can you check the suction pressure after the reversing valve???? Meaning is there a suction port between the compressor and the reversing valve? That will help you with telling you what is going on with the reversing valve.
Did you check the screen at piston in condenser?
Can you blow through the valve with no restriction ?
yes there is a flare and there is a perfectly good piston in it please read the first one where it states that I did take the piston out and flushed the entire system out with nitrogen. I checked everything and after changing the txv indoor one due to a check valve it still did not work..... No check valve on it...... but now it has me going crazy, cap tubes or rev valve ..... what the hell I have never ran into something like this it has me stumped and I usually dont get stumped on much....
Is there a 3/8" flare fitting that connects the liquid line to the condenser? If not then don't bother reading on. If so then that is where the metering device is in heating & most likely stopped up. Before changing anything else I would check that piston in there first.
Yeah so am I but its a rental prop and this guy is a real jerk. I mean it is not even that cold out like today it is 68 and he wants his landlord to pay for a stay in the hotel for over night. It freezes up like 10 seconds after it is on and I removed that piston and checked it very throughly blew it out real good with nitrogen so today I am hitting it with the 56j20 and go from there. I am pretty sure the check valve goes through it. Here in Jax we have alot of lennox and Goodmans and I hate both of them with a passion, you can blame the systems all day long but if you have one thing wrong with them forget it.. I have sold both lennox and goodman for a few years and have swicthed from them to Trane and Carrier products....
sounds like the reversing valve is working I did wack it a few times but it does sound like it is working... Cap tubes I am leaning on that too but right now after going over and over it sounds like check valve..... but I am not 100 percent sure.... After speaking with a friend who has been in the industry for 20 years he seems to think check valve.....I will post it when it is done....
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