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CHLR618
06-16-2010, 12:37 AM
I have a couple YT G3 A2 C3-CKH chillers with the YDTJ-CB compressors. Its been several years since I went to teardown training and I don't have these in my books. I have a leak on one and will require teardown to fix. My books are YDTH and older. I have found a poor copy of renewal parts 160.45-RP2.2 but it's hardly readable. If anyone could help out with any literature on this chiller and compressor I'd really appreciate it. Thanks

nyrb
06-16-2010, 08:22 AM
The Renewal Parts pdf's are the one thing JCI put back on the website. See Link.

http://www.johnsoncontrols.pt/publish/etc/medialib/jci/be/commercial/products/north_american_parts/baltimore_parts_center/replacement_parts.Par.65333.File.tmp/160.45-RP2.2%20YTJ%20Centrifugal%20Compressors.pdf

chad_nc
06-17-2010, 06:25 AM
Where abouts on the compressor are the leaks.

CHLR618
06-21-2010, 10:36 PM
Thanks nyrb for the update. The renewal parts info is helpful. The chiller is leaking around the thrust cover. With the machine pumped up to 2 psig the only place I detect any leak is at the thrust cover mainly at half exposed bolts areound inside of motor support. At 6 psig and with detector on high sensitivity I get a wif at shaft seal but nothing like around thrust cover. I have manuals for YDTL series but not for YDTJ-CB. I am sure there are some even if few differences in torque values and clearance/tolerances. Would sure like the service manual if any one has it. Thanks.

chad_nc
06-22-2010, 06:10 AM
I have a 3 machines leaking from the bearing housing oring, all were converted to 123 in the mid to late 90's. I have already repaired two of the three and getting ready to do the last one.

pringlel
06-22-2010, 07:37 PM
I think i have it but need to figure out how to attach the pdf :(
send me a pm I will email it to ya if need be

klove
06-22-2010, 08:50 PM
If it's leaking at the high speed thrust cover, get it to 0 psig, take the bolts out of it and replace the O ring. Teardown is not required.

CHLR618
06-23-2010, 12:48 AM
Wish it was just thrust cover - actual leak a thrust plate gasket.

rover
06-23-2010, 05:39 AM
The Renewal Parts pdf's are the one thing JCI put back on the website. See Link.

http://www.johnsoncontrols.pt/publish/etc/medialib/jci/be/commercial/products/north_american_parts/baltimore_parts_center/replacement_parts.Par.65333.File.tmp/160.45-RP2.2%20YTJ%20Centrifugal%20Compressors.pdf

Always handy

Cheers

klove
06-23-2010, 08:29 AM
There's not a "thrust plate gasket". Are you speaking of the rear bearing housing plate on the rotor support? World of difference between that and the HS thrust cover.

CHLR618
06-23-2010, 10:49 PM
Thanks for catching my mistake. I ment to say it is leaking around the rear bearing housing gasket.

CHLR618
06-27-2010, 07:33 PM
OK - I'll try one more time. I have a YT G3 A2 C3-CKH and need the service instructions. Thanks to Pringlel I have the manual up to YT F3 ----. If anyone has the service instructions for the YT G3 ----- I would appreciate this.

ktxkrew
09-10-2010, 12:11 AM
Might be a little too late, but i found this pdf file which i believe is what your looking for. I have attached it.