man from trane
05-31-2009, 11:00 PM
Small Kysor-Warren rack, 404A, 8 circuits, 2 LT and 6 med. temp. 6 scrolls with OMB oil controls.
It's a pretty simple oil system- Discharge header pipe dumps into the center of a Temprite oil separator. At the bottom of the Temprite is a half-inch oil pipe that feeds all 6 OMB controls. That's all.
2 weeks ago the compressor closest to the Temprite (first on the oil header) was tripping on low oil. I watched it happen. The oil dropped slowly, the solenoid fired, and there's nothing but hot gas is in the tube. The Temprite is showing nothing in the bottom glass. There's plenty of oil or refrigerant swirling around but no level.
So I added 1 1/2 gallon of 32 POE oil to the Temprite. Then there was oil in the bottom glass and no more oil trips. Until today. The Temprite is empty again.
I added another gallon to the Temprite. 2 hours later, same thing!!! Empty! I'm not losing refrigerant, so where is the oil going?
Here's another strange piece of the puzzle. This compressor seems to be the only one that ever calls for oil. It doesn't short cycle, but it is the largest compressor at 15 HP. The others are (3) 3.5 HP and (2) 10 HP. They are always showing full in the oil sightglass. I thought maybe some of the solenoids were leaking by so I isolated them and still they did not ever run low on oil.
It almost seems like the separator is not separating. I don't know. This one really has me puzzled. :confused:
It's a pretty simple oil system- Discharge header pipe dumps into the center of a Temprite oil separator. At the bottom of the Temprite is a half-inch oil pipe that feeds all 6 OMB controls. That's all.
2 weeks ago the compressor closest to the Temprite (first on the oil header) was tripping on low oil. I watched it happen. The oil dropped slowly, the solenoid fired, and there's nothing but hot gas is in the tube. The Temprite is showing nothing in the bottom glass. There's plenty of oil or refrigerant swirling around but no level.
So I added 1 1/2 gallon of 32 POE oil to the Temprite. Then there was oil in the bottom glass and no more oil trips. Until today. The Temprite is empty again.
I added another gallon to the Temprite. 2 hours later, same thing!!! Empty! I'm not losing refrigerant, so where is the oil going?
Here's another strange piece of the puzzle. This compressor seems to be the only one that ever calls for oil. It doesn't short cycle, but it is the largest compressor at 15 HP. The others are (3) 3.5 HP and (2) 10 HP. They are always showing full in the oil sightglass. I thought maybe some of the solenoids were leaking by so I isolated them and still they did not ever run low on oil.
It almost seems like the separator is not separating. I don't know. This one really has me puzzled. :confused: