View Full Version : still searching for 1 1/8" bending solution
emcoasthvacr
11-18-2008, 08:23 PM
I'm using a YJ ratchet that works well up to 7/8, but I'm not satisfied using a conduit bender for 1 1/8.
What recommendations would you suggest for those 1 1/8 jobs -- I've been looking at the JD squared solution which will bend up to 2" ?
Thx
ctrlaltdel
11-18-2008, 08:50 PM
Elbows
iraqveteran
11-18-2008, 09:24 PM
Elbows
They make those:eek: :D
beachtech
11-18-2008, 09:59 PM
Elbows
long radius would be even better! wishfull thinking?!
beachtech
11-18-2008, 10:00 PM
long radius would be even better! wishfull thinking?!
but this guy is no engineer :p
hvacrjones
11-18-2008, 10:01 PM
I use ercolina benders every day and they are bomb proof but you need to be bending a lot of pipe to justify even the thought of these.
up to 3/4 we do by hand
7/8 through 1 5/8 we use the 070 medi
http://www.ercolina-usa.com/medibender.htm
2 1/8 and up we use the 030 mega
http://www.ercolina-usa.com/megabender.htm
Hope this helped
ctrlaltdel
11-18-2008, 11:43 PM
Bender works best, long radius, lesser joints, one pipe length, given the luxury of space provided etc.
But if one can afford a bender, the manpower and time to bring it to site, well why not. Its professional that counts. :D
SirCurmudgeon
11-19-2008, 02:17 AM
I've heard of benders being mounted to van's/trucks.
The easy solution, technically billable in parts, is elbows.
emcoasthvacr
11-19-2008, 03:14 PM
Seriously,
I always prefer to bend & swage so I can both cut down costs and braze only 1 joint -- this cuts down on oxidation in the system (hopefully u guys nitro purge while brazing).
Elbows
emcoasthvacr
11-19-2008, 03:15 PM
thank you
I don't even want to know what that puppy costs.
The JD Squared will run you about $300, then you have to pay about $150 for each size you want to radius.
I use ercolina benders every day and they are bomb proof but you need to be bending a lot of pipe to justify even the thought of these.
up to 3/4 we do by hand
7/8 through 1 5/8 we use the 070 medi
http://www.ercolina-usa.com/medibender.htm
2 1/8 and up we use the 030 mega
http://www.ercolina-usa.com/megabender.htm
Hope this helped
cory321
11-19-2008, 03:16 PM
Can't you engineer something?
bustawrench1
11-19-2008, 08:58 PM
http://www.pro-tools.com/105.htm
Coolmaniac
11-19-2008, 09:05 PM
I believe Imperial makes a 1 1/8 bender.
t527ed
11-19-2008, 09:13 PM
you would think such a highly educated engineer could find a tool he needs.:cool:
http://www.newmantools.com/imperial/tb7.html
probably couldn't find his @ss with both hands............:rolleyes:
emcoasthvacr
11-19-2008, 09:42 PM
thx
http://www.pro-tools.com/105.htm
emcoasthvacr
11-19-2008, 09:44 PM
all I know is I'm gettin my butt kicked with the conduit bender on 1 1/8 -- you can be perfect and still mess up.
you would think such a highly educated engineer could find a tool he needs.:cool:
http://www.newmantools.com/imperial/tb7.html
probably couldn't find his @ss with both hands............:rolleyes:
t527ed
11-19-2008, 09:53 PM
- you can be perfect and still mess up.
no.... you can't.
and when your a d!ck about it it gets rubbed in harder.........;)
neophytes serendipity
11-20-2008, 12:10 AM
http://www.rems.de/go.aspx?lid=2&tid=15&pgid=5
tarheel_tech
11-20-2008, 05:44 AM
you would think such a highly educated engineer could find a tool he needs.:cool:
probably couldn't find his @ss with both hands............:rolleyes:
Priceless....
ctrlaltdel
11-20-2008, 08:59 AM
Seriously,
I always prefer to bend & swage so I can both cut down costs and braze only 1 joint -- this cuts down on oxidation in the system (hopefully u guys nitro purge while brazing).
Well it all depends. N2 is expensive you know. If the client can afford it, I'll bring the whole workshop down!
Anyway unless its a major make over, I wouldn't mind investing in one of these benders or two, pay by itself! Haha.
emcoasthvacr
11-20-2008, 08:28 PM
u'd think -- I'm not satisfied yet.
I'm equally shocked at the hack work I've seen with the 4 & 5 ton setups both in resi and in commercial -- the contractors that install this garbage should have their license taken away.
you would think such a highly educated engineer could find a tool he needs.:cool:
http://www.newmantools.com/imperial/tb7.html
probably couldn't find his @ss with both hands............:rolleyes:
emcoasthvacr
11-20-2008, 08:33 PM
rems has a power bender that's awesome for hand power bending, and I would love to have it -- it's too expensive.
http://www.rems.de/go.aspx?lid=2&tid=15&pgid=5
marvin
11-20-2008, 10:06 PM
a real engineer would design & build his own & call it r & d for
the writeoff. it has to be r & d because they never get it right the first time
emcoasthvacr
11-20-2008, 11:38 PM
Back in the day when I had a full-service maintenance machine shop I would machine my own bending shoes.
But your statement is plain silly -- I'd rather pay a few hundred bucks than spend thousands to design & build a solution.
I wouldn't want to take the business risk -- years ago I might have.
So far, the JD Square solution looks like the best.
a real engineer would design & build his own & call it r & d for
the writeoff. it has to be r & d because they never get it right the first time
ctrlaltdel
11-21-2008, 08:36 AM
Back in the day when I had a full-service maintenance machine shop I would machine my own bending shoes.
But your statement is plain silly -- I'd rather pay a few hundred bucks than spend thousands to design & build a solution.
I wouldn't want to take the business risk -- years ago I might have.
So far, the JD Square solution looks like the best.
Before coming to r n d, an engineer would have actually calculated the time and money spend is of course cheaper that buying one off the market. That is why he is called the Engineer. :D :D
I designed and built my own Van storage space with racks bought from IKEA. Total cost : $99.00
neophytes serendipity
11-21-2008, 09:42 AM
So far, the JD Square solution looks like the best.
If you are fabricating in the field, I would go after the Rems unit as it does not need to be anchored and it is portable.
I have the Imperial Eastman gear bender, and it is difficult to use on soft linesets unless it is anchored.
In addition, unless you are working with hard drawn tubing, I have found that 1 1/8" od linesets are more oval than round... that may cause problems with any bender. I can't get perfect bends on the Eastman unless the shoes are lubricated, and bending opposite the coil direction is dicey at best.
I have not used the Rems unit, but would like to try it.
For now, a Crescent wrench to round the tubing out and an elbow works fine for me.
I tried the conduit bender, and that doesn't work unless you press the tubing against the shoe firmly, and the hold down tang prevents that unless you bend on something like a piece of wood so the hold down does not elevate the bender.
beachtech
11-21-2008, 07:00 PM
the world is full of idiots :)
glad to see they stretch from here to florida :D:D:D
emcoasthvacr
11-21-2008, 07:09 PM
Can't believe we don't have a 1 1/8 ratchet bender yet -- they all do 7/8.
The REMS power bender is flat out awesome for field & shop work, but it's over $2000 -- too much for field work-- i'd like to have one in a year or two.
I see the application not only in residential & commercial rtu splits but also when you change out a compressor....
It's a lot easier to put the suction line drier outside the unit rather than take the fan assembly out & put it near the compressor -- you can measure the temp drop(or pressure) across the suction drier and replace it with tubing a lot easier -- I've even had tech support say to change out the liquid line filter driers for comp cleanups, instead of using a suction drier -- this is lazy bullchit & I'm shocked to hear it from top manufacturer tech support.
If you are fabricating in the field, I would go after the Rems unit as it does not need to be anchored and it is portable.
I have the Imperial Eastman gear bender, and it is difficult to use on soft linesets unless it is anchored.
In addition, unless you are working with hard drawn tubing, I have found that 1 1/8" od linesets are more oval than round... that may cause problems with any bender. I can't get perfect bends on the Eastman unless the shoes are lubricated, and bending opposite the coil direction is dicey at best.
I have not used the Rems unit, but would like to try it.
For now, a Crescent wrench to round the tubing out and an elbow works fine for me.
I tried the conduit bender, and that doesn't work unless you press the tubing against the shoe firmly, and the hold down tang prevents that unless you bend on something like a piece of wood so the hold down does not elevate the bender.
neophytes serendipity
11-21-2008, 07:54 PM
I have never had 1 1/8" lineset tubing round out of the box. I have always had to round it out with a Crescent wrench for the fittings.
Never priced out the power bender... 2k is a lot... should have bought one when the dollar was higher :D
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