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View Full Version : R22 to 410a Ideas Needed



myhvacx
08-14-2012, 09:43 AM
Hello people!
I have an r22, 4 ton rheem unit which just had an evap coil replacement no more than 3 months ago, unfortunately the compressor just went bad recently so the customer wants a new 410a condensing unit, what would be the best approach here?
You think flushing the lines, replacing the condensing unit to 410a and changing txv valve would suffice?

socotech
08-14-2012, 12:49 PM
I think that would work as long as the evap is rated for 410a pressure. It would be hard to warranty that condenser without replacing AHU though.

syndicated
08-14-2012, 01:09 PM
I think most coils are rated for both now. Especially since most manufacturers have these dry charge r22 units.
Every adp coil I've installed this year says r-22/r-410.
Just make sure you change the orifice!

Tony3696
08-14-2012, 08:38 PM
I did one the other day, worked like a charm. He has a point about the warranty.

Thorazine
08-14-2012, 08:58 PM
How long is the line set? What size lines?

BaldLoonie
08-14-2012, 09:37 PM
What coil did you use? I wouldn't flush an evap, you'll never get it out. Not like a lineset!

joemach
08-14-2012, 09:53 PM
What coil did you use? I wouldn't flush an evap, you'll never get it out. Not like a lineset!

BL,

Could you tell me more about that. I did it once and it seemed like forever to get the microns down to 500. Wonder if that was the issue.

Thanks for that tidbit.

carmon
08-14-2012, 10:03 PM
the hole oil thing is a bunch of hooeeey..... get out what you can and move on..... we are being lied to ....

drife678
08-14-2012, 10:13 PM
the hole oil thing is a bunch of hooeeey..... get out what you can and move on..... we are being lied to ....

anyone else second this??? i hope this is true

wanttosee
08-14-2012, 10:23 PM
anyone else second this??? i hope this is true
I can second this. In the pro section there is an old thread concerning the details of oil mixing.

Bsmith816
08-14-2012, 11:25 PM
You should always and forever change the coil out. Only half &$@ companies wouldn't do so. You might ass well take the pro out of your name if you think different. Just ask yourself if you would do that on your own house?

BaldLoonie
08-15-2012, 08:29 AM
Since there are multiple paths the nitrogen you blow in the coil to push the flush out, nothing says it will all come out. Odds are a lot will sit in the bottom of the coil and your nitro will go through the higher passes. Your long vac was likely trying to boil out remaining flush. With dry units everywhere and cheap, I'd go that route personally.

Kevin Weaver
08-15-2012, 09:06 AM
With dry units everywhere and cheap, I'd go that route personally.[/QUOTE]

YEA I WOULD QUOTE A RHEEM DRY UNIT. BUT AS FAR AS CHEAP, DRY UNITS ARE PRETTY EXPENSIVE.

ICanHas
08-15-2012, 01:21 PM
Since there are multiple paths the nitrogen you blow in the coil to push the flush out, nothing says it will all come out. Odds are a lot will sit in the bottom of the coil and your nitro will go through the higher passes. Your long vac was likely trying to boil out remaining flush. With dry units everywhere and cheap, I'd go that route personally.

And the flush will dissolve in vacuum oil just like refrigerant dissolves in compressor oil being oil soluble chemical. Since boiling point of flush is much higher than refrigerant it will build up in vacuum oil. As it does so the vapor pressure of vacuum pump oil rises and the performance and efficiency drops dramatically. You can actually smell the flush chemical in oil used to pull vacuum after a flush. Depending on how much flush you have to get out by evaporating with vacuum, you might have to change the oil more than once. You could use used vacuum oil(but not used with flush) to get the bulk of flush vaporized. Used oil is inadequate for final vacuum, but more than good enough for flashing off liquid flush chemical which doesn't require much below 15,000 microns.

You could get by with used-once oil to get the bulk of the flush vaporized and do a final deep vacuum with new oil.

catmanacman
08-15-2012, 08:41 PM
I think the coil should be replaced,although if i did not replace it i would blow it out with nitro and use it would not flush it if it is a piston coil iwould remove the piston before blowing it out . I am leaning more to a small amount of oil mixing is not a problem

B1978
08-15-2012, 11:48 PM
If the coils rated for 410A and you install a txv, dont worry about the oil, unless its contaminated. It has nothing to do with being a Pro. If the customer has the money, you could do the airhandler and the condensing unit. Its really a money issue which way you go. The coil has a sticker on it telling you what its rated for.

garyed
08-16-2012, 12:42 AM
the hole oil thing is a bunch of hooeeey..... get out what you can and move on..... we are being lied to ....

I don't know if its a bunch of hooeeey but I do think it's over exaggerated. I've only done one system where I left the coil in & changed the outside unit to 410A & its been two summers so far without a problem. No flush at all & just blew it out with nitro. It was a heat pump too. I guess only time will tell.

ICanHas
08-16-2012, 04:09 AM
There are many anecdotes but no scientific study where residual oil was the sole cause.
It's certainly possible that residual makes it more susceptible to technician short cuts/incompetency but no demonstrated proof that residual oil adversely affects HFC conversion.

Supermarkets are in real trouble moving to HFC-404A from CFC-502 and HCFC-22 if that were the case. You would have to dye the existing oil pink or red, then repeat the oil change and flush with POE until you can no longer see pink in drained oil and flush solvent.

allenwrench
08-20-2012, 09:18 PM
Listen to baldloonie, he is telling you right, you will never flush a coil succesfully. I would be willing to say that if you try to flush the coil and change the txv, the compressor on that 410 unit will be dead within 5 years!!

pecker head
08-21-2012, 10:49 PM
Ya I agree just flush the line set and make sure that evap coil is rated for r410a. If no TXV use the piston that comes with the new condenser in your evap coil..